选区激光熔化工艺参数对气雾化316L不锈钢粉末成形制品性能的影响

本研究系统考察了激光功率和扫描速度对316L不锈钢粉末选区激光熔化工艺成形熔道、制品微观组织及力学性能的影响,并分析了各类缺陷的形成原因。研究结果表明:在低激光功率和高扫描速度条件下,熔道中出现了大量球状颗粒,这些颗粒之间的空隙恶化了下一层粉末的熔化条件,这正是成形制品中熔道分布混乱以及孔洞、裂纹产生的根本原因,进而导致成形制品力学性能降低;在高激光功率和低扫描速度条件下,熔池快速升温/冷却的热应力作用增强,使得成形制品的熔道交界处也存在孔洞和裂纹等缺陷。在本研究实验条件下,激光功率为350 W,扫描速度为1750 mm/s时,SLM成形制品的力学性能最为优异,其中抗拉强度为731 MPa、屈服强度为638 MPa、断后伸长率为40.0%,致密度为96.27%。     

High-entropy alloys fabricated via powder metallurgy. A critical review

High-entropy alloys (HEAs) have attracted a great deal of interest over the last 14 years. One reason for this level of interest is related to these alloys breaking the alloying principles that have been applied for many centuries. Thus, HEAs usually possess a single phase (contrary to expectations according to the composition of the alloy) and exhibit a high level of performance in different properties related to many developing areas in industry. Despite this significant interest, most HEAs have been developed via ingot metallurgy. More recently, powder metallurgy (PM) has appeared as an interesting alternative for further developing this family of alloys to possibly widen the field of nanostructures in HEAs and improve some capabilities of these alloys. In this paper, PM methods applied to HEAs are reviewed, and some possible ways to develop the use of powders as raw materials are introduced.     

Sintering and magnetocaloric properties of gas atomised LaFe11.0Si1.2Co0.8

ABSTRACT

The sintering behaviour of LaFe_11.0Si_1.2Co_0.8 powder produced by gas atomisation was examined to provide a basis for the application of powder metallurgical shaping technologies to magnetocaloric La(Fe,Si)₁₃-alloys. The aim was to establish sintering parameters for attaining both high densification and good magnetocaloric properties for the investigated particle sizes <10 µm and <25?µm. Dilatometry measurements and sintering trials were carried out and density, microstructure and entropy change ΔS of the sintered samples were analysed. For the fine particles <10?µm, the lowest investigated sintering temperature 1150°C results in a relative density of 97%, a low α-Fe content and a high ΔS?=??5?J?kg^?1?K^?1 (ΔH=2?T). For powder <25?µm, a two-stage process is required to achieve similar properties.     

Investigation of advanced mica powder nanocomposite filler materials: Surface energy analysis,powder rheology and sound absorption performance

Two types of nano/micro sized mica powders for polymer composites, muscovite and phlogopite, were tested for their sound absorption capabilities. Acoustical performance was correlated to surface energy analysis and powder rheology testing. Inverse gas chromatography (iGC) was used to determine the surface energy, with the dominant component being the dispersive component. This reflected the non-polar, hydrophobic, character of the micas. The determined yield locus and Mohr's circles indicated that the material with the highest packing density exhibited more free flowing powder characteristics, compared with the lower packing density materials, which exhibited a greater cohesive powder flow behaviour. All tested mica powders were sensitive to aeration and become fluidised. Based on the acoustical measurements the worst sound absorption performance was found for the highest packing density material exhibiting the highest magnitude of the longitudinal elastic coefficient.     

化工冶金学家陈家镛

1958年中国科学院化工冶金研究所(现过程工程研究所)的创建,与建国初期的国家经济发展和国防建设的需求紧密相关。1956年陈家镛受到世界著名冶金学家叶渚沛的邀请,到正在筹建中的化工冶金研究所工作。作为国内该领域开拓者和学术带头人,陈家镛院士的学术经历是本文主线。以他带领同事们开展湿法冶金研究为案例,分析了国家重大战略需求与科学技术研究之间的关系。重点介绍了他在冶金、化工、材料等研究领域做出的重要学术贡献,以及将代表性科研成果经过中间试验应用于实际生产、解决企业所面临的技术难题的情况。藉此反映了以过程工程研究所为代表的国立科研机构,围绕国家重大战略需求开展科技攻坚的历程与成果。     

Rapid fabrication of Al4SiC4 using a self-propagating high-temperature synthesis method

As a promising high-temperature ceramic, aluminum silicon carbide (Al₄SiC₄) has attracted much attention. Al₄SiC₄ is usually synthesized at high temperatures with a long reaction time in an electric furnace. Self-propagating high-temperature synthesis (SHS) is a promising technique for rapid synthesis. In this study, Al₄SiC₄ was prepared by the SHS method from a mixture of silicon, aluminum and carbon black with the addition of poly(tetrafluoroethylene) (PTFE) as an exothermic promoter. The experimental results showed that the use of a high-pressure Ar atmosphere could retain the gaseous materials in the pellet mixture, and the PTFE additive promoted the formation of silicon carbide. In addition, the oxide layer present on the surface of silicon particles inhibited the reaction between silicon and carbon. As a result, high-purity Al₄SiC₄ could be synthesized from aluminum, silicon, and carbon black with 15 wt% PTFE under 1.0 MPa Ar atmosphere in several seconds by the SHS method.     

Microwave assisted-in situ synthesis of porous titanium/calcium phosphate composites and their in vitro apatite-forming capability

Microwave irradiation has been proven to be an effective heating source in synthetic chemistry, and can accelerate the reaction rate, provide more uniform heating and help in developing better synthetic routes for the fabrication of bone-grafting implant materials. In this study, a new technique, which comprises microwave heating and powder metallurgy for in situ synthesis of Ti/CaP composites by using Ti powders, calcium carbonate (CaCO₃) powders and dicalcium phosphate dihydrate (CaHPO₄·2H₂O) powders, has been developed. Three different compositions of Ti:CaCO₃:CaHPO₄·2H₂O powdered mixture were employed to investigate the effect of the starting atomic ratio of the CaCO₃ to CaHPO₄·2H₂O on the phase, microstructural formation and compressive properties of the microwave synthesized composites. When the starting atomic ratio reaches 1.67, composites containing mainly alpha-titanium (α-Ti), hydroxyapatite (HA), beta-tricalcium phosphate (β-TCP) and calcium titanate (CaTiO₃) with porosity of 26%, pore size up to 152 μm, compressive strength of 212 MPa and compressive modulus of 12 GPa were formed. The in vitro apatite-forming capability of the composite was evaluated by immersing the composite into a simulated body fluid (SBF) for up to 14 days. The results showed that biodissolution occurred, followed by apatite precipitation after immersion in the SBF, suggesting that the composites are suitable for bone implant applications as apatite is an essential intermediate layer for bone cells attachment. The quantity and size of the apatite globules increased over the immersion time. After 14 days of immersion, the composite surface was fully covered by an apatite layer with a Ca/P atomic ratio approximately of 1.68, which is similar to the bone-like apatite appearing in human hard tissue. The results suggested that the microwave assisted-in situ synthesis technique can be used as an alternative to traditional powder metallurgy for the fabrication of Ti/CaP biocomposites.     

Amination of biochar surface from watermelon peel for toxic chromium removal enhancement

Watermelon peel residues were used to produce a new biochar by dehydration method. The new biochar has undergone two methods of chemical modification and the effect of this chemical modification on its ability to adsorb Cr(VI) ions from aqueous solution has been investigated. Three biochars, Melon-B, Melon-BO-NH_2 and Melon-BO-TETA, were made from watermelon peel via dehydration with 50% sulfuric acid to give Melon-B followed by oxidation with ozone and amination using ammonium hydroxide to give Melon-BO-NH_2 or Triethylenetetramine(TETA) to give Melon-BO-TETA. The prepared biochars were characterized by BET, BJH,SEM, FT-IR, TGA, DSC and EDAX analyses. The highest removal percentage of Cr(VI) ions was 69% for Melon-B,98% for Melon-BO-NH_2 and 99% for Melon-BO-TETA biochars of 100 mg·L~(-1) Cr(VI) ions initial concentration and 1.0 g·L~(-1) adsorbents dose. The unmodified biochar(Melon-B) and modified biochars(Melon-BO-NH_2 and Melon-BO-TETA) had maximum adsorption capacities(Qm) of 72.46, 123.46, and 333.33 mg·g~(-1), respectively.The amination of biochar reduced the pore size of modified biochar, whereas the surface area was enhanced.The obtained data of isotherm models were tested using different error function equations. The Freundlich,Tempkin and Langmuir isotherm models were best fitted to the experimental data of Melon-B, Melon-BO-NH_2 and Melon-BO-TETA, respectively. The adsorption rate was primarily controlled by pseudo-second–order rate model. Conclusively, the functional groups interactions are important for adsorption mechanisms and expected to control the adsorption process. The adsorption for the Melon-B, Melon-BO-NH_2 and Melon-BO-TETA could be explained for acid–base interaction and hydrogen bonding interaction.     

广西玉林胜果寺古代冶铸遗址研究

玉林胜果寺古代冶铸遗址位于广西玉林市兴业县龙安镇杨前村胜果寺附近的丘陵,面积超过2 000m~2。采用扫描电镜及能谱分析(SEM-EDS)、金相和矿相等研究方法,对胜果寺古代冶铸遗址的5个冶金遗物炉渣样品进行成分和显微组织分析检测。结果表明,该遗址为生铁冶铸遗址,炼渣属锰硅铝系高锰炉渣。冶炼产品除供本地铸锅等生产生活用品外,大量运往韶州涔水场浸铜。     

The control of paracetamol particle size and surface morphology through crystallisation in a spray dryer

The parameters governing the crystallisation of paracetamol using various conventional techniques has been extensively studied, however the factors influencing the drug crystallisation using spray drying is not as well understood. The aim of this work was to investigate the crystallisation of an active pharmaceutical ingredient through evaporative crystallisation using a spray dryer to study the physicochemical properties of the drug and to use semi-empirical equations to gain insight into the morphology and particle size of the dried powder. Paracetamol solutions were spray dried at various inlet temperatures ranging from 60 °C to 120 °C and also from a series of inlet feed solvent compositions ranging from 50/50% v/v ethanol/water to 100% ethanol and solid-state characterisation was done. The size and morphology of the dried materials were altered with a change in spray drying parameters, with an increase in inlet temperature leading to an increase in particle Sauter mean diameter (from 3.0 to 4.4 µm) and a decrease in the particle size with an increase in ethanol concentration in the feed (from 4.6 to 4.4 µm) as a result of changes in particle density and atomised droplet size. The morphology of the dried particles consisted of agglomerates of individual crystallites bound together into larger semi-spherical agglomerates with a higher tendency for particles having crystalline ridges to form at higher ethanol concentrations of the feed.